The Black Goose Design Blog

A Behind-the-Scenes Look at Wesley Hall Furniture
Wednesday Jul 14 2021

You’re in for a rare treat! We’re taking you on a behind-the-scenes tour of one of our favorite furniture brands — Wesley Hall. Remain seated, please. Permanecer sentados, por favor.

 

Okay, so it isn’t THAT kind of ride, but you're in for a thrill if you appreciate hand-crafted quality and made-in-America tradition.

 

Members of our team at The Black Goose Design were lucky enough to visit the Wesley Hall factory in Hickory, NC, recently, and we’re sharing just a few of the MANY highlights.

 Wesley Hall Furniture

Welcome to Wesley Hall!

If you know quality furniture, you know the name. Wesley Hall has been a family-owned business for generations (currently in their fifth generation making high-end upholstered products), crafting top-of-the-line sofas, ottomans, beds, bar/dining options, sectionals and chairs. They’re a locally-owned business that always makes quality the top priority!

 Wesley Hall Bed

MADE RESPONSIBLY

This made-in-the-US furniture keeps your wellbeing in the forefront of all it does. From springs made from recycled goods and coated with organic, lead-free materials to toxin-free, fire-retardant materials, you can expect the best! Of course, the way our Wesley Hall pieces sell, we already know you’re a fan. Here’s a client favorite, the Hartwell Chair.

Wesley Hall Chairs 

And here’s what the same chair model looks like in the process of being hand crafted.

how a chair is made

Step by Step 

So much goes into every Wesley Hall piece produced. From the rolls and rolls of fabric to the many patterns to numerous artisans, it really is an impressive process with many moving parts and contributors.

handcrafted quality

pattern gallery

This "Our Story" quick flick describes the process best. In a nut shell…

  • Attended
  • Engineered
  • Finished
  • Hand Tied
  • Cut
  • Sewn
  • Crafted
  • Upholstered
  • Detailed
  • Perfected

“Generations of tradition. Classic made current. We are Wesley Hall.”

upholstery  

Wesley Hall factory tour

Eight-Way What, Now?

Clearly, attention to detail is in every step of the time-intensive process. Of course, a little elbow grease is also involved. Have you ever heard of an eight-way hand tie? Wesley Hall sofas and sectionals are actually suspended so the springs can be tied eight ways, giving you a universal sit, no matter where your fav spot happens to be. This added (and BIG!) step keeps your springs in place so you won’t find yourself with a pit or springs that move around on you. Who knew an eight-way tie finish could be the ideal outcome? (See it in action here.)

8 way hand tie 

Why Wesley?

Okay, so this question is a bit redundant at this point, but these gorgeous chairs should seal the deal. (If nothing else, it will delight our fellow furniture nerds!) See the way the intricate pattern lines up from section to section? That's what hand-engineered, hand-cut, hand-sewn quality gets you. Pretty cool, right? 

hand crafted chairs

made in america

The Tour Continues

We’ve done business with Wesley Hall for decades, but we still felt like kids in a candy store seeing where the magic behind some of our favorite furniture happens. We hope this back-stage look at your beloved pieces leaves you appreciating all that goes into them even more (if that’s possible). Now that you've seen the factory tour, take a virtual showroom tour here to see the latest and greatest from Wesley Hall. When you find your next obsession, give us a call and we'll see that it gets to you. Happy touring! 




Labels: wesley hall furniture, behind-the-scenes, best sofas and sectionals, where to buy high quality furniture in utah, furniture factory, how chairs and sofas are made